| Production Scope: | Product Line |
|---|---|
| Automation: | Automation |
| After-sales Service: | 1year |
| Product Name: | Mlcc Cutting Machine Multi-Layer Ceramic Capacitor |
| Warranty: | 1year |
| Transmission Type: | Rigid |
| Customization: |
|---|
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Audited Supplier MLCC cutting machine
Multi-Layer Ceramic Capacitors cutting machine MLCC, MLCI, MLCV, LTCC High precision Ceramic Cutting Machine MLCC/MLCI (Chip Capacitor/Inductor)
Product Description
1.Device name:cutting machine
2.Model:CTL-501
3.This device is made for the continuous miniaturization of ceramic components in recent years, with high cost performance.
Features
1.table Y-axis repetition accuracy: < + / - 1um.
2.full touch screen operation mode, simple and convenient operation.
3.reduce the pressure during cutting by means of air pressure balance.
4.cutting speed increased by 30% (compared with the old model).
5.can correspond to different sizes of ceramic blocks.
Device appearance
1.Approximate size of basic machine:1000(W)×1050(D)×1700(H)mm
2.Basic machine weight:about 1000kg
3.Mechanical appearance:Powder beige high gloss baking varnish
4.Part treatment: hard chromium, anode
Product object
1.Material: plain bar block
2.Size: currently (110 × 110) mm, compatible with (150 × 150)mm
3.Size of foaming tape: (120 × 120)mm ,(160 × 160) mm two temperature sensitive adhesives,the maximum cutting bar block thickness is 5mm, and the cutting dimension accuracy is ± 0.005mm.
Mechanical production capacity
1. Production efficiency: 8 knives/sec (in case of misalignment);
2. Alignment speed: 0.5 s/mark.
Project overview
1. Manual feeding by operators;
2. The operator shall confirm whether the Bar blocks overlap;
3. Operators confirm mark and cut;
4. Automatically turn to the second side to search for mark and cut;
5. The operator takes away the materials.
Power source
1. Strength: single-phase AC 220V ± 10%, 50/60Hz;
2. Capacity: 6KVA;
3. Compressed air source: above 0.5Mpa (200L/min).
Operating environment
1. Temperature: 10 ºC~ 40 ºC;
2. Relative humidity: 10% ~ 60% (non condensing state).
Composition of equipment mechanism
1. Feeding preheating module
(1) The area of the feed preheating module is about (170 × 170)mm;
(2) Heating capacity RT~100 ºC;
(3) Heating pipe power: 250W × 2 ;
(4) Temperature control mode: PID.
Table cutting module
1. Heating table
(1) Heating table temperature control mode PID;
(2) Heating pipe power: 150W × 8pcs;
(3) Flatness of vacuum sucker is within 0.02mm;
(4) Effective area of vacuum sucker (110 × 110)mm,(150 × 150) mm Two types of area;
(5) Vacuum hole of vacuum sucker pitch 2.5 × 2.5(mm);
(6) Diameter of vacuum hole of vacuum sucker φ 0.5mm .
2.θaxis
(1)θaxis motor: DD motor;
(2) 0 Repetition accuracy: ± 1.3 seconds;
(3)The maximum speed of θaxis is 2rps.
3. Y axis code
(1) Power source: linear motor;
(2) Effective stroke 400mm.
4. Y axis slide rail
(1) Slide rail accuracy: within P5;
(2) Slide rail load: maximum 2000kgf;
5. Optical ruler: accuracy 0.5 μm resolution.
CCD positioning module
1. Alignment CCD
(1) CCD pixel: 1280 × 960pix=2branches;
(2) Lens: 1X=2branches;
(3) Resolution: 3.74 μ m/pix ;
(4)FOV:(4.8 × 3.6)mm .
2. Transmission system
(1) Power source: stepping motor × 2 ;
(2) Transmission system: screw C12 × 5.
3. Light source
(1) Colour LED * 2SET;
(2) Service life more than 30000 hours.
Cutting tool holder module
1. Tool holder
(1) Blade size: 0.1 (T) × 22.4(W) × 128(L) mm;
(2) Tool holder: 128mm with temperature control device, heating capacity: 30 ºC~ 90 ºC;
(3) Stripper plate: the pressure can be set to0.5kg/cm2~5kg/cm2 (programmed control).
2. Z axis
(1) Power source: 750W servomotor;
(2) Transmission system: ball screw;
(3) Screw precision C5 grinding;
(4) The effective stroke of the screw is 60mm;
(5) Screw pitch is 5mm.
| Product name | MLCC cutting machine |
| Model | CTL-501 |
| Size | 1000mm (length) *1000mm (width) *1650mm (height) |
| Weight | 1100kg |
| Blade size | 140mm(length)*22.4mm(width)*0.1(thickness) |
| Blade temperature | 70°C |
| Strength | Single-phase power supply 220v+-10%, 50Hz |
| Pressure | 0.5Mpa-0.0.65Mpa |
| Cutting speed | 8knife/s(max) |
| Cutting thickness | 5mm(max) |
| Vacuum | 90 |
| Rated current | 28A |
| Warranty period | One year |
| Extra service | Professional technical training |
| Major component brands | Japan SMC, Germany SIEMENS, Japan Panasonic, Japan Keyence, Germany BASLER, Taiwan HIWIN. |
After-sales service
1.Machine inspection before delivery When you come to our factory, check whether everything is normal.
2.Provide some necessary spare parts for free.
3.One year guarantee for all machines. If there is any problem, we will assume it. Of course, if the machine is one year later, you can also ask for technical guidance.
4.After the final acceptance of the equipment, we will provide free training for your operators on equipment operation.
5.The warranty period starts from the date when the equipment arrives at the production site of the Demander and the acceptance is completed. For equipment damage not caused by human error, all maintenance and parts replacement are provided free of charge, and the personnel costs are also borne by the Supplier.
Why choose us?
1. All machines are manufactured by us to reduce the cost of customers.
2. We have more than 20 years of mechanical manufacturing experience, low price and high quality.
We usually guarantee the quality of machine parts. And provide parts for the service life of the machine at a reasonable price.
3.If you need to replace any parts, we will send them by express as soon as possible.
4. Installation service When you have completed the preparation conditions, our fast and professional after-sales service engineer team will go to.
5. We should pay attention to every detail in the manufacturing process. The quality control of our factory is very strict. All machines must be checked many times before they are delivered to our customers.
Certifications
Company Profile
Xiamen Sinuowei Automated Science and Technology Co., Ltd. is located in Xiamen, China. We have developed into a set of design, research, development, machining, production, automatic, and sales as one of the enterprises.
We focus on semiconductors, and power battery pack lines. MLCC, MLCI, MLCV, LTCC, and HTCC are some production progress machines. Multi-layer ceramic capacitors, multi-layer chip inductors, multi-layer chip varistors, low-temperature co-fired components( LTCC) Production line automatic machine. Hose clamp automatic assembly machine, Clock motor automatic assembly machine. Clock movement automatic assembly machine. Relay automatic assembly machine T73, Tyre valve machine TR414, TR413.
Our company offers a variety of products which can meet your multifarious demands. We adhere to the management principles of "quality first, customer first, and credit-based" since the establishment of the company and always do our best to satisfy the potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a win-win situation since the trend of economic globalization has developed with an irresistible force.
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