Automatic Ceramic Chip Mlcc Cutting Machine

• Customization: Available
• Production Scope: Product Line
• Automation: Automation
• After-sales Service: 1year
• Product Name: Mlcc Cutting Machine Multi-Layer Ceramic Capacitor
• Warranty: 1year
• Transmission Type: Rigid
• Automatic Production Line: Assembly
• Certification: ISO
• Flexible Production: Intelligent Manufacturing
• Rhythm: Flow Production Line
• Transport Package: Wooden Box
• Specification: 2*3*2m
• Origin: Xiamen, Fujian Province, China
• Production Capacity: 1000 Sets/Year

Product Description

MLCC cutting machine
Multi-Layer Ceramic Capacitors cutting machine MLCC, MLCI, MLCV, LTCC  High precision Ceramic Cutting Machine MLCC/MLCI (Chip Capacitor/Inductor)

Product Description
Device name:cutting machine 
Model:CTL-501
This device is made for the continuous miniaturization of ceramic components in recent years, with high cost performance.

Features
table Y-axis repetition accuracy: < + / - 1um.
full touch screen operation mode, simple and convenient operation.
reduce the pressure during cutting by means of air pressure balance.
cutting speed increased by 30% (compared with the old model).
can correspond to different sizes of ceramic blocks.

Device appearance
Approximate size of basic machine:1000(W)×1050(D)×1700(H)mm.
Basic machine weight:about 1000kg
Mechanical appearance:powder beige high gloss baking varnish
 Part treatment: hard chromium, anode.

Product object
Material: plain bar block;Size: currently (110 × 110) mm, compatible with (150 × 150)mm;
Size of foaming tape: (120 × 120)mm ,(160 × 160) mm two  temperature sensitive adhesives;
The maximum cutting bar block thickness is 5mm, and the cutting dimension accuracy is ± 0.005mm.

Mechanical production capacity
1. Production efficiency: 8 knives/sec (in case of misalignment);
2. Alignment speed: 0.5 s/mark.

Project overview
1. Manual feeding by operators;
2. The operator shall confirm whether the Bar blocks overlap;
3. Operators confirm mark and cut;
4. Automatically turn to the second side to search for mark and cut;
5. The operator takes away the materials.

Power source
1. Strength: single-phase AC 220V ± 10%, 50/60Hz;
2. Capacity: 6KVA;
3. Compressed air source: above 0.5Mpa (200L/min).

Operating environment
1. Temperature: 10 ºC~ 40 ºC;
2. Relative humidity: 10% ~ 60% (non condensing state).

Composition of equipment mechanism
1. Feeding preheating module
(1) The area of the feed preheating module is about (170 × 170)mm;
(2) Heating capacity RT~100 ºC;
(3) Heating pipe power: 250W × 2 ;
(4) Temperature control mode: PID.

Table cutting module
1. Heating table
(1) Heating table temperature control mode PID;
(2) Heating pipe power: 150W × 8pcs;
(3) Flatness of vacuum sucker is within 0.02mm;
(4) Effective area of vacuum sucker (110 × 110)mm,(150 × 150) mm Two types of area;
(5) Vacuum hole of vacuum sucker pitch 2.5 × 2.5(mm);
(6) Diameter of vacuum hole of vacuum sucker φ 0.5mm .
2.θaxis
(1)θaxis motor: DD motor;
(2) 0 Repetition accuracy: ± 1.3 seconds;
(3)The maximum speed of θaxis is 2rps.
3. Y axis code
(1) Power source: linear motor;
(2) Effective stroke 400mm.
4. Y axis slide rail
(1) Slide rail accuracy: within P5;
(2) Slide rail load: maximum 2000kgf;
5. Optical ruler: accuracy 0.5 μm resolution.

CCD positioning module
1. Alignment CCD
(1) CCD pixel: 1280 × 960pix=2branches;
(2) Lens: 1X=2branches;
(3) Resolution: 3.74 μ m/pix ;
(4)FOV:(4.8 × 3.6)mm .
2. Transmission system
(1) Power source: stepping motor × 2 ;
(2) Transmission system: screw C12 × 5.
3. Light source
(1) Colour LED * 2SET;
(2) Service life more than 30000 hours.

Cutting tool holder module
1. Tool holder
(1) Blade size: 0.1 (T) × 22.4(W) × 128(L) mm;
(2) Tool holder: 128mm with temperature control device, heating capacity: 30 ºC~ 90 ºC;
(3) Stripper plate: the pressure can be set to0.5kg/cm²~5kg/cm² (programmed control).
2. Z axis
(1) Power source: 750W servomotor;
(2) Transmission system: ball screw;
(3) Screw precision C5 grinding;
(4) The effective stroke of the screw is 60mm;
(5) Screw pitch is 5mm.

product name	MLCC cutting machine
Model	CTL-501
Size	1000mm (length) *1000mm (width) *1650mm (height)
Weight	1100kg
Blade size	140mm(length)*22.4mm(width)*0.1(thickness)
Blade temperature	70°C
Strength	Single-phase power supply 220v+-10%, 50Hz
Pressure	0.5Mpa-0.0.65Mpa
Cutting speed	8knife/s(max)
Cutting thickness	5mm(max)
Vacuum	90
Rated current	28A
Warranty period	One year
Extra service	Professional technical training
Major component brands	Japan SMC, Germany SIEMENS, Japan Panasonic, Japan Keyence,  Germany BASLER, Taiwan HIWIN.

Certifications